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Yield Strength Formula

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Calculate pipes internal, allowable and bursting pressure

Barlow's formula is used to determine

  • internal pressure at minimum yield
  • ultimate burst pressure
  • maximum allowable pressure

Yield Strength Definition Stress Strain Graph Stress Strain Graph Explanation Yield Strength Graph. What is Yield Strength? Whether an object is stubborn or malleable is decided by the yield strength. It is the point at which an object ceases to be elastic and becomes plastic. Yield strength helps us choose appropriate materials for the construction based on the requirement. Yield Strength, Modulus of Elasticity, Ultimate Strength of Selected Materials A straight line is drawn through Point (D) at the same slope as the initial portion of the stress-strain curve. The point of intersection of the new line and the stressstrain curve is projected to the stress axis.

Internal Pressure At Minimum Yield

  1. Tensile Yield Strength Unit Conversion Calculator; Unit Conversion Calculator & Converter for Tensile/Yield & Charpy values. Use the following calculator to convert yield or tensile values in ksi, Mpa, N/mm² or psi. Type the value in the box next to Mpa (using the drop down to change the unit of measurement).
  2. The yield strength of a material represents the stress beyond which its deformation is plastic. Any deformation that occurs as a result of stress higher than the yield strength is permanent. Because of the linearity of elastic deformation, yield strength is also defined as the greatest stress achievable without any deviation from the.

Barlow's formula can be used to calculate the 'Internal Pressure' at minimum yield

Py = 2 Sy t / do (1)

where

Py = internal pressure at minimum yield (psig, MPa)

Sy = yield strength (psi, MPa)

t = wall thickness (in, mm)

do = outside diameter (in, mm)

Note! - in codes like ASME B31.3 modified versions of the Barlow's formula - like the Boardman formula and the Lame formula - are used to calculate burst and allowable pressures and minimum wall thickness.

Example - Internal Pressure at Minimum Yield

The internal pressure for a 8 inch liquid pipe line with outside diameter 8.625 in and wall thickness 0.5 in with yield strength 30000 psi can be calculated as

Py = 2 (30000 psi) (0.5 in) / (8.625 in)

= 3478 psi

Example - Polyethylene PE pipe

The yield strength of a 110 mm polyethylene pipe is 22.1 MPa. The minimum wall thickness for pressure 20 bar (2 MPa) can be calculated by rearranging eq. 1 to

t = Pydo / (2 Sy)

= (2 MPa) (110 mm) / (2 (22.1 MPa))

= 5 mm

Ultimate Burst Pressure

Barlow's formula can be used to calculate the 'Ultimate Burst Pressure' at ultimate (tensile) strength as

Pt = 2 St t / do (2)

where

Pt = ultimate burst pressure (psig)

St = ultimate (tensile) strength (psi)

Example - Ultimate Burst Pressure

The ultimate pressure for the pipe used in the example above with ultimate (tensile) strength 48000 psi can be calculated as

Pt = 2 (48000 psi) (0.5 in) / (8.625 in)

= 5565 psi

Working Pressure or Maximum Allowable Pressure

Working pressure is a term used to describe the maximum allowable pressure a pipe may be subjected to while in-service. Barlow's formula can be used to calculate the maximum allowable pressure by using design factors as

Pa = 2 Sy Fd Fe Ft t / do (3)

where

Pa = maximum allowable design pressure (psig)

Sy = yield strength (psi)

Fd = design factor
Fe = longitudinal joint factor
Ft = temperature derating factor

Typical Design Factors - Fd

  • liquid pipelines: 0.72
  • gas pipe lines - class 1: 0.72
  • gas pipe lines - class 2: 0.60
  • gas pipe lines - class 3: 0.50
  • gas pipe lines - class 4: 0.40

Example - Maximum Allowable Pressure

The 'Maximum Allowable Pressure' for the liquid pipe line used in the examples above with Fd = 0.72, Fe = 1 and Ft = 1 - can be calculated as

Pa = 2 (30000 psi) 0.72 1 1 (0.5 in) / (8.625 in)

= 2504 psi

Barlow's formula is based on ideal conditions and room temperatures.

Mill Test Pressure

The 'Mill Test Pressure' refers to the hydrostatic (water) pressure applied to the pipe at the mill to assure the integrity of the pipe body and weld.

Pt = 2 St t / do (4)

where

Pt = test pressure (psig)

St = specified yield strength of material - often 60% of yield strength (psi)

Wall Thickness

Barlow's formula can be useful to calculate required pipe wall thickness if working pressure, yield strength and outside diameter of pipe is known. Barlow's formula rearranged:

tmin = Pi do / (2 Sy) (5)

where

tmin = minimum wall thickness (in)

Pi = Internal pressure in pipe (psi)

Example - Minimum Wall Thickness

The minimum wall thickness for a pipe with the same outside diameter - in the same material with the same yield strength as in the examples above - and with an internal pressure of 6000 psi - can be calculated as

t = (6000 psi) (8.625 in) / (2 (30000 psi))

= 0.863 in

From table - 8 inch pipe Sch 160 with wall thickness 0.906 inches can be used.

Material Strength

The strength of a material is determined by the tension test which measure the tension force and the deformation of the test specimen.

  • the stress which gives a permanent deformation of 0.2% is called the yield strength
  • the stress which gives rupture is called the ultimate strength or the tensile strength

Typical strength of some common materials:

MaterialYield Strength
(psi)

Ultimate (Tensile) Strength
(psi)

Stainless Steel, 3043000075000
6 Moly, S312544500098000
Duplex, S318036500090000
Nickel, N022001500055000
A53 Seamless and Welded Standard Pipe, Grade A3000048000
A53 Seamless and Welded Standard Pipe, Grade B3500060000
  • 1 psi (lb/in2) = 6,894.8 Pa (N/m2) = 6.895x10-2 bar
  • 1 MPa = 106 Pa

Barlow's Pressure Calculator

Yield Strength Formula

The Barlow's formula calculator can be used to estimate

  • internal pressure at minimum yield
  • ultimate burst pressure
  • maximum allowable pressure

Outside diameter (in)

Wall thickness (in)

Yield strength (psi)

Ultimate (tensile) strength (psi)

Total Design Factor

Barlow's Wall Thickness Calculator

Yield Strength Formulas

The Barlow's formula calculator can be used to estimate minimum wall thickness of pipe.

Outside diameter (in, mm)

Yield strength (psi, MPa)

Internal pressure (psi, mm)

Example - A53 Seamless and Welded Standard Pipe - Bursting Pressure

Bursting pressure calculated with Barlow's formula (2) for A53 Seamless and Welded Standard Pipe Grade A with ultimate (tensile) strength 48000 psi. Pipe dimensions - outside diameter and wall thickness according ANSI B36.10.

Bursting Pressure (psi)
NPSOutside DiameterSchedule
(in)(in)
102030STD4060XS80100120140160XXS
3/80.67512942129421792017920
1/20.84124571245716800168002137133600
3/41.05103311033114080140802002328160
11.3159710971013068130681825126135
1 1/41.668096809611046110461445822092
1 1/21.97326732610105101051419820211
22.37562256225881288121390517624
2 1/22.87567786778921692161252218432
33.559255925822982291201416457
3 1/245424542476327632
44.5505650567189718993441132814379
55.563445244526471647186281078612943
66.625405740576260626081441041912520
88.6252783308335843584451955655565661180039038100849739
1010.752233274232603260446544655305642175378930100478930
1212.75188224852824305742323765518063557529847198797529
1414171421392571257130034073342951436432750285719641
1616150018722250225030003936300050646186731486289564
1818133316642336200029974000266750036165733383319499
2020120018002400180028513898240049496149720084009451
222210911636218216363818218249096000709181829273
2424100015002248150027523876200048766124724882489376
30309981600200012001600
32329361500187511252064
34348811412176510591943
36368321333166710002000
4242114314298571714
  • 1 in (inch) = 25.4 mm
  • 1 MPa = 103 kPa = 106 Pa

Related Topics

  • Pressure Ratings - Pressure ratings of pipes and tubes and their fittings - carbon steel , stainless steel, plastic, copper and more

Related Documents

  • Aluminum Tubing - Allowable Pressure - Allowable pressure for aluminum tubes
  • ASME 31.3 Allowable Pressure Calculator - Calculate ASME 31.3 allowable pressure
  • ASTM A53 B Carbon Steel Pipes - Allowable Pressure - Maximum working pressure of carbon steel pipe at temperature 400oF
  • Bursting and Collapsing Pressures of ASTM A312 Stainless Steel Pipes - The theoretic bursting and collapsing values of stainless steel pipes - ASTM A312
  • CTS Sized CPVC Tubes - Pressure and Temperature Ratings - CTS - Copper Tube Sized CPVC (Chlorinated Poly Vinyl Chloride) tubes - temperature and pressure ratings
  • Pressure and Temperature Ratings ASTM A-53, A-106 and API 5L Grade B Carbon Steel Pipes - Metric Units - Pressure (kPa) and temperature (oC) ratings of ASTM A-106, API 5L and ASTM A-53 Seamless Carbon Steel Pipes - temperatures ranging -29 oC - 450 oC
  • Pressure and Temperature Ratings of A-53 B, A-106 B, A333, A334 and API 5L Carbon Steel Pipes - Imperial Units - Pressure (psig) and temperature (deg F) ratings for A-53 B and A-106 B, A333, A334 and API 5L carbon steel pipes - temperatures ranging 100 oF - 700 oF
  • Steel Tubes - Working Pressures - Normal maximum working pressures for steel tubes - in psi (lb/in2) and kPa (kN/m2)
  • Steels - Endurance Limits and Fatigue Stress - Endurance limits and fatigue stress for steels
  • Stress in Thick-Walled Cylinders - or Tubes - Radial and tangential stress in thick-walled cylinders or tubes with closed ends - with internal and external pressure
  • Surge - Water Hammer - Rapidly closing or opening valves - or starting stopping pumps - may cause pressure transients in pipelines known as surge or water hammers
  • Temperature and Strength of Metals - Influence of temperature on strength of metals
  • Working Pressure Copper Tubes Type K, L and M - ASTM B88 seamless copper water tubes - working pressures
  • Wrought Steel Pipe - Bursting Pressures - Theoretical bursting and working pressure of wrought steel standard, extra strong and double extra strong pipes
  • Young's Modulus - Tensile and Yield Strength for common Materials - Young's Modulus or Tensile Modulus alt. Modulus of Elasticity - and Ultimate Tensile and Yield Strength for steel, glass, wood and other common materials

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